High Integrity Castings India, Castings for Mineral Processing Units India, Parts for Heavy Electrical Equipments India, Parts for Mineral Processing Equipment India, Precision Shell Molding Castings, Parts for Cement industry India, Castings for Thermal Power Plants India, Wear & Abrasion Resistant Castings, Parts for Aerobridges India, Parts for Sinter Plants of Steel Mills India, Parts for Oil Field Equipments India, Parts for Diesel Locomotives India, Low Alloy Steel Castings India, Manganese Steel Castings India, Crusher Parts India, Stainless Steel Castings India, Hadfield Manganese Steel Castings, Steel Casting Manufacturers India, Carbon Steel Castings India, High Alloy Steel Castings India, Steel Castings India, Parts for Earthmoving Equipments India
The Hallmark of Steelcast Limited is to produce goods with excellent performance and at reasonable price.
   
Corporate Profile
Vision
Mission
Board of Directors
Milestones
Awards and Appreciations
Recognitions & Certifications
Infrastructure
Quality, Environmental and OH & S Policy
6 Sigma, Lean Manufacturing,
Environment Monitoring Laboratory
R & D
Sales Profile
General Code of Conduct
   
   
   
   
   
Corporate:

Sr. No.
Event Year
1. Formation of original partnership firm 1960

2.

Conversion of partnership into a Private Limited Co. 1972
3. Becoming a deemed Public Limited Co.. 1988
4. Becoming a Limited Company through an IPO 1994
5. Expansion 1995
6. Sales : Rs. 100 Million per annum exceeded (US $ 5.88 Million)
            Rs. 200 Million per annum exceeded (US $ 6.45 Million)
            Rs. 300 Million per annum exceeded (US $ 6.67 Million)
            Rs. 517 Million per annum exceeded (US $ 11.49 Million)
            Rs. 760 Million per annum exceeded (US $ 16.89 Million)
            Rs. 1,008 Million per annum exceeded (US $ 22.40 Million)
            Rs. 1,180 Million per annum exceeded (US $ 26.22 Million)
            Rs. 1,329 Million per annum exceeded (US $ 29.53 Million)
            Rs. 955 Million per annum exceeded (US $ 21.25 Million)
            Rs. 1,333 Million per annum exceeded (US $ 29.61 Million)
            Rs. 2,340 Million per annum exceeded (US $ 52.00 Million)
            Rs. 2,880 Million per annum exceeded (US $ 57.60 Million)
1989-90
1989-90
1992-93
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
2009-10
2010-11
2011-12
7. Highest ever Production & Sales per month 2012-13

Manufacture related:

Sr. No.
Event Year
1. First 0.5 Ton Electric Arc Furnace Melt (Carbon Steel) 1961

2.

First Alloy Steel Melt 1963
3. Manufacture of Castings for Power Generation Equipment in Creep Resistant Steel 1969
4. Intercast Link Chain” casting technology developed 1969
5. Flame Hardening” of Castings 1978
6. No Bake” Sand System introduced
1978
7. Development of External Vendors for Fettling of Castings 1978
8. Refractory Gating System introduced in moulding 1980
9. Production of large ( 2 metre dia.) ring type casting 1980
10. Casting weighing 2.4 tons made 1982
11. First Melt of Ferrous Wear and Abrasion Resistant Material with Japanese Knowhow made. 1982
12. Complete Liner System Design to enhance productivity and reduce energy consumption, in Tubular Ball Mills 1984
13. Setting up of Shell Moulding Facility (Plant2) 1993
14. Large scale development of high integrity structural castings 2001
15. Polymer Quenching facility in Heat Treatment created 2001
16. Improved Co2 Molding Process (Plant 3) installed. 2008
17. No-Bake Pilot Plant (Plant 4) installed. 2008
18. Installation and regular running of No-bake Plant. 2010

Machinery & Equipment related:

Sr. No.
Event Year
1. First Jolt-Squeeze Molding Machine installed 1962

2.

1.5 Ton Electric Arc Furnace installed 1964
3. Mechanised Sand Conditioning Plant commissioned 1975
4. First Large Jolter Moulding Machine installed 1975
5. Roller Conveyor system in Moulding Section commissioned 1975
6. Shot Blasting Plant commissioned
1976
7. 1st Sand Conditioning Plant commissioned 1975
8. Thyristor Control System in Arc Furnace installed 1978
9. Crane Weigher commissioned 1978
10. Diesel Generating Sets commissioned 1981
11. Induction Furnace of 1 Ton capacity installed 1984
12. Second Sand Conditioning Plant commissioned 1994
13. Induction Furnace 1.5 T/2T installed 1996
14. Double Door Shot Blasting Machine installed 2004
15. 3 T capacity Induction Furnace installed 2005
16. New Shed for Heat Treatment constructed 2005
17. Additional H.T. Furnaces procured 2005
18. A full fledged state-of-the-art in-house Machine Shop with sophisticated CNC Horizontal Machining Centre (HS 4R); CNC Vertical Machining Center (VMC-1050) and FARO Arm (Portable CMM) commissioned.
2006
19. Induction Hardening equipment installed. 2007
20. CNC Horizontal Machining Center(EC 500) commissioned. 2007
21. Another 2 nos. CNC Vertical Machining Centers (VMC-1050) commissioned. 2007
22. 2nd CNC Horizontal Machining Center (HS 4R) commissioned. 2008
23. CNC Boring Machine & CNC Heavy duty Lathe commissioned 2009

Collaborations:

Sr. No.
Event Year
1. Collaboration for Technical Knowhow with an Indian firm, Mukand Ltd. 1962

2.

Collaboration for Technical Knowhow with M/s. Kurimoto Ltd., Osaka, Japan, for production of Manganese Steel Castings 1980 to 1990
3. Collaboration for Technical Knowhow with M/s. Kurimoto Ltd.,
Osaka, Japan, for production of Ferrous Wear and Abrasion Resistant Castings
1983 to 1998
4. Collaboration for Technical Knowhow with M/s. Kurimoto Ltd.,
Osaka, Japan, for designing Complete Liner System for Tubular Ball Mills in Cement Plants, for improved grinding efficiency
1985 to 1990
5. Technical and Marketing Alliance with Vaughn Makary & Associates in USA JUNE 2010

Reward/Benefit Schemes for Employees:


Sr. No.
Event Year
1. Incentive Bonus Scheme based on Tonnage Productivity introduced 1968

2.

Incentive Bonus Schemes based on formal Work Study introduced 1974
3. Punctuality Bonus and Attendance Bonus Schemes introduced
1975
4. Formation of Employees Welfare Trust 1981
5. Introduction of Long Service Reward Scheme 1975
6. Introduction of Birthday Gifts 1984
7. KRAR (Key Result Areas Reward) Scheme introduced 2003
8. Landmark Performance Gift Scheme 2003
9. RIR (Rejection Improvement Reward) Scheme introduced 2004

Quality Assurance related:

Sr. No.
Event Year
1. Use of Optical Pyrometer for temperature measurement 1964

2.

Universal Testing Machine (10 Tons) installed 1966
3. Dye Penetrant Testing
1970
4. Gamma Ray Radiography equipment commissioned 1973
5. Ultrasonic Flaw Detector commissioned 1974
6. Colorimeter for Chemical Analysis commissioned 1975
7. Composite Gauging for Casting Inspection 1975
8. Photomicrography 1976
9. Magnetic particle Testing 1976
10. 20T Universal Testing Machine commissioned 1976
11. Radiography facility (iridium) commissioned 1978
12. Immersion Pyrometer commissioned 1979
13. Optical Pyrometer Calibration Set installed 1979
14. Digital Immersion Pyrometer installed 1983
15. Direct Reading Vacuum Emission Spectrometer of Philips make installed. 1983
16. Quality Circles (Improvement Circles) started 1983
17. Cobalt 60 Radiography commissioned 1993
18. ISO 9002 Certification by Bureau of Indian Standards 1993
19. ISO 9002 certification by RWTUV, Germany. 1995
20. ISO 9001 certification by RWTUV, Germany 1999
21. Various Microscopes  
22. Direct Reading SPECTROMAXx-M Floor Version High CCD Optical Emission Spectrometer installed 2006
23. ISO 14001 certification by TUV NORD, Germany 2006
24. OHSAS 18001 certification by TUV NORD, Germany 2006
25. 3D Co-ordinate Measuring Machine commissioned. 2006
26. Cobalt 60 (30 Curie) Radiography commissioned. 2007

Awards & Certifications:

Sr. No.
Event Year
1. ISO 9001-2008 certification by TUV NORD, Germany. (First Steel Foundry in India to get such a certification, from Bureau of Indian Standards in 1993). 1999

2.

ISO 14001-2004 & OHSAS 18001-2007 certification concerning Environment & Safety respectively, by TUV NORD, Germany. 2006
3. General Approval of Foundry by Lloyds Register of Shipping, London. 1977
4. General Approval of Foundry by Indian Register of Shipping, Mumbai. 1981
5. Award from M/s. Hindustan Motors Limited as Best Supplier to TEREX worldwide quality for the year 1979-80 and 1980-81 1981
6. “Best Foundry” Award from the Institute of Indian Foundrymen for having best import substitution record amongst all foundries in India. 1982
7. Engineering Export Promotion Council's Western Regional Export Award for the year 2001-02 - Certification of Export Excellence 2005
8. Engineering Export Promotion Council's Western Regional Export Award for the year 2003-04- Certification of Export Excellence 2006
9. Chamber-Excel Excellence Award for the year 2005-06 from Saurashtra Chamber of Commerce & Industry for Excellence in Energy Conservation in last 3 years. 2006
10. In March 2007 awarded with SILVER SHIELD in the Category of Star Performers in the product group of Industrial Castings in Large Enterprises by Engineering Export Promotion Council (EEPC). 2007
11. “Best Vendor (Category-Castings)” award from M/s. Bharat Earth Movers Ltd., Bangalore, in recognition of outstanding performance in supply of materials during 2006-07. 2007
12. In January 2008 awarded with SILVER SHIELD in the Category of Star Performers in the product group of Industrial Castings in Large Enterprises by Engineering Export Promotion Council (EEPC). 2008
13. In January 2009 awarded with SILVER SHIELD in the Category of Star Performers in the product group of Industrial Castings in Large Enterprises by Engineering Export Promotion Council (EEPC). 2009
14. Certification as Class “A” Foundry by RDSO, Indian Railways, Government of India 2012
15. Approved as a recognized R&D Laboratory by the Department of Science & Technology, Government of India. 2012
16. Recognized as an “Approved Contractor” by the Director of Quality Assurance, Government of India. 2012
17. Star Export House Status holder. 2012
18. Approved Foundry under Indian Boilers Regulations. 2012
19. Certification as Industrial Entrepreneur for manufacturing 60,000 tons (Memorandum from Ministry of Commerce & Industry, Govt. of India). 2012
20. Granted the status of “Self-Certified Supplier” in recognition of consistent Quality Processes & Systems by TENGL, a wholly owned subsidiary of Larsen & Toubro Limited. 2012
21. Certified foundry by Association of American Rail Road (AAR). 2012
22. Certified supplier to GE Transportation System, USA for supply of critical parts under Transportation and Power Generation Program (TPG). 2014



Export related:

Sr. No.
Event Year
1. First export order executed (for Ceylon Cement) 1979

2.

Exports : Rs. 28 Million per year exceeded (US $ 0.64 million)
                 Rs. 56 Million per year exceeded (US $ 1.21 million)
                 Rs. 129 Million per year exceeded (US $ 2.72 million)
                 Rs. 133 Million per year exceeded (US $ 3.02 million)
                 Rs. 204 Million per year exceeded (US $ 4.75 million)
                 Rs. 228 Million per year exceeded (US $ 5.30 million)
                 Rs. 401 Million per year exceeded (US $ 9.22 million)
                 Rs. 538 Million per year exceeded (US $ 14.00 million)
                 Rs. 599 Million per year exceeded (US $ 15.00 million)
                 Rs. 227 Million per year exceeded (US $ 5.05 million)
                 Rs. 507 Million per year exceeded (US $ 11.26 million)
                 Rs.1053 Million per year exceeded (US $ 23.40 million)
                 Rs.1660 Million per year exceeded (US $ 33.20 million)
1999-00
1989-90
1992-93
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
2009-10
2010-11
2011-12
2012-13
3. Container Loading facility commenced
2004
4. Accorded the status of ONE-STAR Export House 2004
5. Awarded Certificate of Export Excellence by EEPC, Western Regional Council. 2005
6. Awarded Certificate of Export Excellence by EEPC, Western Regional Council 2006
7. Awarded SILVER SHIELD in the Category of Star Performers by EEPC, Western Regional Council. 2007
8. Awarded SILVER SHIELD in the Category of Star Performers by EEPC, Western Regional Council. 2008
9. Awarded SILVER SHIELD in the Category of Star Performers by EEPC, Western Regional Council. 2009

Other events:

Sr. No.
Event Year
1. Kardex System Production Planning and Control 1969

2.

Intercom Telephone Exchange installed 1969
3. Membership of Steel Castings Sectional Committee of Indian Standards Institution
1969
4. Canteen for employees in Company’s premises 1969
5. Development of Local Ancillaries for Pattern making 1971
6. Development of Local Ancillaries for Fettling 1971
7. First Employees’ Annual Cultural Programme 1972
8. Kardex System for Materials Department 1972
9. Suggestions Scheme introduced 1973
10. TELEX Machine installed 1974
11. Franking Machine introduced 1974
12. First Issue of Company’s House Magazine CASTEEL FLASHES 1974
13. 20 ton weigh bridge installed 1975
14. Introduction of electronic calculators for extensive daily use 1975
15. Punch Card System for clocking daily attendance 1975
16. Company wide Cost Reduction Programme introduced 1975
17. Mr. T. Kumar, EXECUTIVE DIRECTOR of the Company, appointed as CHAIRMAN of Steel Castings Sectional Committee of Indian Standards Institution 1976
18. Powder Cutting Process for High Alloy Steel Castings started 1977
19. Wide spread use of pre-formed exothermic insulating sleeves for risering (feeding) 1977
20. Inhouse Ammonia Printing 1978
21. Commencement of a unique process of peer evaluation called “MACE” (Mutual Attitudinal Characteristics Exercise). 1975
22. Formation of Steelcast Gratuity Trust 1975
23. Formation of Steelcast Superannuation Trust 1982
24. Installation of Computer Network 1992
25. Electronic Punching Machine installed 1993
26. Obtained Trade Marks for Impaktuff, Ringtuff etc. 2000
27. Awarded the status of “Self Certified” supplier for supplies to Tractor Engineers Ltd., a wholly owned subsidiary of L&T in recognition of consistent quality and robustness of processes and systems. 2005
28. M/s. BEML Ltd., Bangalore granted self-certification status. 2007


 
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