The Hallmark of Steelcast Limited is to produce goods with excellent performance and at reasonable price.
   
Facilities
Manufacturing Range
   
   
   
   
   
   
   


Our manufacturing facilities are well equipped with the latest technology trends and upgraded on a regular basis with support and feedback from our state-of-the-art Research & Development Laboratory. In March 2006, we installed another Direct Reading SPECTROMAXx-M Floor Version High CCD Optical Emission Spectrometer. The manufacturing facilities consist of the following :


  • Designing & Pattern Making: We have MAGMASOFT Software giving foolproof methods for designing and patterns, a well equipped Pattern Shop and Ancillaries for making Wooden, Metallic and Shell Patterns.
  • Melting Shop:A Battery of Medium Frequency Induction Furnaces of 3.5 tons, 2 tons and 1.5 tons capacity for Sand Castings and 1 ton and 0.5 ton capacity Induction Furnaces for Shell Molded Castings.
  • Molding Shop:We have semi-automated and fully automated state of the art No-bake molding line to produce excellent quality of castings with higher productivity. We can produce flask less molds in our fully automatic no-bake molding line. We have sand mixer plant having capacity of 80 Tons per Hour and 60 Tons per Hour respectively. We also have sand reclamation plant which can reclaim sand at a rate of 30 tons per hour capacity. We also have 18"x27" and 24"x30" Shell Molding machines for Shell Molded Castings. Additionally we also have a fully equipped Core shop with Electric Core Oven having Digital Temperature control system. Our cores are manufactured by No-bake and Shell Process.
  • Fettling Shop: Pencil Hand Grinders to Heavy Swing Frame Grinders with facilities for welding AC and DC with pre-heating arrangement; Air Arc Gouging and Shot Blasting facilities. Hydraulic Press for straightening of castings.
  • Heat Treatment: For Heat Treatment we have a battery of Gas fired furnaces having capacities of up to 7 tons per charge and a maximum operating temperature of 1100°C with an arrangement of automatic multipoint temperature recording of various zones of each furnace. We also have facilities for Water Quenching and Polymer Quenching.We, aim at maintaining Temperature Uniformity of our Austenitizing furnaces within 14 C and Tempering furnaces within 8 C, conforming to AMS 2750 standard.
  • Machine Shop: We have a full fledged state-of-the-art in-house Machine Shop with the following machinery:

    Sr. No.
    Name of the Machine
    Model No.
    Make
    No. of Machines
    1.
    Vertical Machining Center
    VMC-1050
    JYOTI-CNC, India
    4
    2.
    Vertical Machining Center
    BMV60/T20/TC24
    BFW, India
    2
    3.
    Double Column Vertical Machining Center
    NX3215
    JYOTI-CNC, India
    1
    4.
    Horizontal Machining Center
    HS-4R
    HASS, USA
    2
    5.
    Horizontal Machining Center
    EC-500
    HASS, USA
    1
    6.
    Horizontal Machining Center
    MAX PRO H500E
    BFW, India
    2
    7.
    Portable CMM
    PO802
    FARO, USA
    1
    8.
    Tool Pre-setter
    TSA
    Ashwini, India
    1
    9.
    Hydraulic Press
    DHP 1
    Dowel, India
    1
    10.
    CNC Boring Machine
    TS3
    JUARISTI, Spain
    1
    11.
    CNC Boring Machine
    TX3S-MGX12
    JUARISTI, Spain
    1
    12.
    CNC Boring Machine
    TX1S-MGX6
    JUARISTI, Spain
    1
    13.
    CNC Boring Machine
    BFK 130
    WMW, India
    1
    14.
    CNC Heavy Duty Lathe
    XCF-56C
    TOP TURN, Taiwan
    1
    15.
    CNC Turning Center
    ST-20
    HAAS, USA
    1

    We also have developed well equipped ancillaries with modern equipments for Boring, Turning, Planning, Shaping and Drilling operations.
  • Induction Hardening: We have a full fledged state-of-the-art in-house Induction Hardening facility.
  • Power: Standby D.G. Sets of 2000 KVA for uninterrupted power supply. Installed in-house 66 KV sub-station to enhance power requirement.

 

 

 

 
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